Weidmuller Connector

The Special Die-Cast Alloy and the multi-layered surface sealing provide complete protection for the HDC housings. The cleverly designed interlock system is manufactured from stainless steel. That guarantees a long lifespan with high resistance to corrosion and impact. The housing interlock system provides integrated safety. Our unique, patented spring system provides the housing interlock with a secure grip and prevents accidental opening.

Red Lion Counters

The GEMINI 3300 is an extremely versatile unit that offers the user flexibility in batch counting applications. The unit features three integrated counters in one package; a Process Counter, a Batch Counter, and a Totalizing Counter. The Process Counter is used to monitor the progress of the count within the Batch. The Process Counter has 2 Presets associated with it, Preset 1 & Preset 2. Preset 1 is typically

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Why & When To Install ABB ACS800 Multidrives?

Extremely compact Multidrive series from ABB, the ACS800, offers an array of benefits to integrators, OEMs, panel builders and end users who are optimizing energy usage through precise control of motors. Since drives are available both in Multidrive and single drive configurations, it is useful to define the difference, and profile the benefits that the next generation of Multidrives now provides to users. adjustable speed drives are used in any application in which there is mechanical equipment powered by motors; the drives provide extremely precise electrical motor control, so that motor speeds can be ramped up and down, and maintained, at speeds required; doing so utilizes only the energy required, rather than having a motor run at constant (fixed) speed and utilizing an excess of energy.

Since motors consume a majority of the energy produced, the control of motors, based on demands of loads, increases in importance, as energy supplies become ever more strained. Additionally, end users of motors can realize 25% to 70% energy savings via use of motor controllers. (Despite these benefits, the majority of motors continue to be operated without drives.) Single ABB industrial drives are highly flexible AC drives that can be customized to meet the precise needs of a single-motor application. These units convert AC power to DC, and then invert the DC back to an AC output to a motor. These ACS800 Motor Controllers cover a wide, full range of powers and voltages. Single industrial drives also feature a wide range of built-in options as standard equipment. They can be installed for most applications right out of the box; and they also can be ordered and manufactured as a customized unit for a particular application.

DC Drives Are Easy To Install

ABB has launched a series of high-performance DC drives designed for easy installation. All controllers have guided commissioning included as standard, which means the ABB DC drive can be installed by the user, in most cases without reference to the manual. Connecting the DCS800 DC Drive is also straightforward, with connections comprising three cables in and four cables out. The drive detects the phase sequence automatically, meaning the user does not need to worry about in-phase connection. Plug-in expansion modules, which can be added without tools, are available.

Ease of installation is of significance for retrofits, where the time for installation is often very limited as the work frequently has to be carried out over a weekend. OEMs will benefit from the ability to use the ABB DCS800 all over the world, thanks to supply voltages of 230 to 525V AC, 50/60Hz, plus CE, CULus and C-Tick approvals as standard. The control panel can display information in eight languages, including Russian and Chinese. It shares many features with the firm's range of AC drives, giving familiarity for users with both AC and DC drives on site. One of the common elements is the control panel, with a high-resolution display and context-sensitive assignments for individual keys, similar to a mobile phone. The drive also has several features that make it easy to control drives remotely. Fast, high-performance peer-to-peer communications allow data to be exchanged directly from drive to drive. A programmable logic controller is provided with each unit, allowing the user to handle local control tasks affordably and efficiently directly in the drive.

ABB Low Voltage ACS310 Pump & Fan Drives

An extension to the Pump & Fan ACS310-03U-02A6-2 Inverter Family is a series of drives specifically designed for variable torque applications such as pumps and fans. The specific design includes a powerful set of features which benefit pump and fan applications including built-in PID controllers and PFC (pump and fan control) that varies the drive's performance in response to changes in pressure, flow or other external data.

These features, combined with pre-programmed application macros, an intuitive user interface and several assistant screens, speed up the installation, parameter setting and commissioning of the drive.

Energy Savings Functionality In ACS550 Drives

By now, everyone should know using adjustable speed drives save energy when using them to control centrifugal pumps and fans. But the question has always been "how much do we save?" Until now that question could only be answered by using Energy Savings Calculators such as PumpSave and FanSave, both of which are available from the website. However, beginning May 4th All ACS550-U1-031A-2 Series VFDs will contain firmware permitting users to display Energy Savings as well as the avoidance of Greenhouse Gases measured in Tons of CO2. This is accomplished by the addition of new Group 01 Operating Data Parameters:

0174 SAVED KWH - Energy saved (kwh) compared to a pump at fixed speed

0175 SAVED MWH - Energy saved (mwh) compared to a pump at fixed speed

0176 SAVED AMOUNT 1 - Total energy saved in local currency units < 1000 units

0177 SAVED AMOUNT 2 - Total energy saved in local currency units > 1000 units

0178 SAVED CO2 - Reduction of carbon dioxide emissions in tons

Saved Amount 1 should be multiplied by 1000 and added to Saved Amount 2 to obtain total energy saved in local currency units.

In addition to new Group 01 Parameters a new Group 45 Energy Savings has been added permitting users to enter the price per kwh, CO2 conversion factor and Pump Power when operating directly off the line. An Energy Reset Parameter is also provided to permit users to reset all the 0174 - 0178 counters. These new functions provide users a "real time" display of energy saved as well reduction of carbon footprint making the ACS550 the most industrial environment friendly drive.

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New SUNX PM-64 U-Shaped Photoelectric Sensor

Matsushita SUNX PM-64 Series Photoelectric Sensors are so compact, space-saving with easy workability. The PM-64 series sensor incorporates a built-in connector, which realized large space-saving compared to the conventional model. Commercial connector is employed to increase availability and reliability of connection. Six different types of SUNX Photoelectric Sensors are selectable depending on the place of installment. The connector is built into the sensor. This greatly reduces the amount of space taken up compared to previous products.

The connector connection type eliminates the extra work of soldering and insulation processing. In addition, the connector used is acommercially-available multi-purpose connector which is also currently used by the DP-100 Series Of Digital Pressure Meters. Adjustable long range and fixed-focus reflective type SUNX Photoelectric Sensor EQ-500 Series is capable of the detection for 2.5m long sensing rang by adjustable long range system which doesn't get affected by the color/angle/gloss of background object. Adjustable long range system is capable of the stable detection under the bad environment such as in a cloud of dust because it distinguishes at the receiving position not by the light intensity. Also, due to Multi-voltage type, it works in the application for other than FA scene. It is suitable for when the objects are not fixed in its size and color for such as confirming if there is any baggage at the automatic warehouse.

SUNX Ultra-Thin Static Ionizers

SUNX ER-VW Series of ultra-slim, high-performance ionizers performs highly efficient static removal using a high-frequency AC method. This method produces an excellent ion balance ensuring that acts to quickly remove static charge from your work piece. Also, the supplied air pressure or the setup distance does not affect the ion balance, so installation is quick and easy. The dual nozzle design of SUNX ER-VW Ionizer incorporates a nozzle angle adjustment feature for optimal placement and targeting of your ion flow. Up to five units can be easily connected together allowing for the use of one air line and power supply for a series of units.

Also, with a low air flow minimum or 15 l/min, air usage is much lower than with conventional units. High performance functions have also been added to enhance the usability and the lifetime of the discharge needle. A discharge halt input has been integrated to interact with a trigger sensor to only allow discharge in the presence of a work piece. Furthermore, if the unit detects a drop in pressure below the minimum air flow requirement, it will automatically shut off the ion discharge and activate the output for an alarm. This eliminates the possibility of charged pieces to go untreated if the air supply halts.

The maintenance procedure has been simplified by using 'check' and 'error' LEDs to notify the operator of the need for service; and, because the discharge needle is fully covered by the nozzle, safety in needle replacement operations is ensured.

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IDEC XA Unibody E-Stop Series Emergency Stop Switches

The XA & XW Series Of Emergency Stop Switches include a revolutionary new technology called "safe break action" that will change the way E-Stop switches are designed. This innovative concept provides greater levels of human safety and is the first of its kind in the world.

Conventional E-Stop switches are designed with spring pressure on the Normally Closed (NC) contacts, keeping them in the closed position and allowing the machine to operate. Improper installation or excessive force to the stop button in an emergency may break or dislodge a vital part, causing the spring loaded contact to stay closed. This situation renders the E-Stop incapable of stopping the machine and can lead to catastrophic events, personal injury and possible loss of life.

This one-of-a-kind "safe break action" design, found only in the IDEC XA and XW series, reverses the energy direction and uses the spring-pressure to assure that the NC contacts will open if the emergency switch is damaged or the contact blocks separate due to excessive force. The NC contacts will reliably open, even if they are welded, and stop the machine. Both the XA and XW series switches offer up to four "safe-break" contacts with a depth behind the panel that is half the size of conventional E-Stop switches. This means that there is an additional contact available and the switches can be used in Level 4 safety category applications.

These new E-Stop switches (XA and XW) are secured from the rear of the control panel so that the E-Stop cannot be removed from the front. Another unique feature of the XA and XW E-Stop switches is that either a push-turn or push-pull reset method can be used to reset the switches. This eliminates any possible confusion for operators when resetting the switch. The durability and quality of these new E-Stop switches make them extremely reliable. They can withstand the highest stress caused by panic or a reaction to an emergency situation.

• IDEC's innovative "safe break action" ensures all NC contacts open if the contact block is separated from the operator
• Pushlock turn reset and push-pull functions built into same unit
• Direct opening action mechanism (IEC60947-5-5, 5.2, IEC60947-5-1, Annex K)
• Safety lock mechanism (IEC60947-5-5, 6.2)
• Degree of protection IP65 (IEC60529)
• Solder or PCB terminal options
• 40mm button size
• UL recognized, c-UL approved, EN compliant

PLCs Upgrade Processing Power

New From IDEC Corporation, the Pentra PLC range includes 12 CPU modules that are compatible with the company's current MicroSmart input/output modules and are the same physical size as the present CPUs. More than double the memory size, up to 275 times faster processing speed and the capability for floating point maths means the IDEC Pentra PLC can handle most complex tasks that are thrown at it. The CPU has high speed counter inputs counting at a maximum frequency of 100kHz with 32bit word comparisons and PID with an advanced auto tune feature are other improved functions.

Master and slave expansion modules have been introduced enabling up to a maximum of 512 I/Os to be connected via an expansion cable if necessary. This means The Pentra Logic Controllers can be accommodated in narrow width cabinets as the master/slave units can be situated anywhere in the I/O range. Network capability has not been ignored either: Ethernet connectivity is possible via the new web server, up to two AS-I network modules can be addressed and the IDEC IZUMI Pentra has the ability to operate as a Modbus master or slave. The upgraded programming software, WindLDR V5.0, gives the user the options of online editing and runtime program downloading which means the Pentra does not have to stop its scan while programming modifications are undertaken. If the user wants to develop a program and the PLC is not available for testing, then program simulation can be run directly on the PC.

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TURCK's Q12 Sensors Provide Unrivaled Sensing Distances

Hans TURCK GmbH & Co. KG's new Q12 Uprox+ sensors provide unrivaled sensing ranges from a miniature sensor. Q12 Uprox+ TURCK proximity sensors are able to achieve a full 5 mm sensing range when flush mounted; the furthest among similar products available on the market today. The miniature sensors augment TURCK's existing line of Uprox+ sensors that detect all metals at the same rated sensing distance. Q12 Turck proximity switches measure a mere 12 x 40 x 26 mm, and feature an integrated 45 degree connector to facilitate use in space restrictive places. The Q12 is available with the M8 picofast, M12 eurofast or direct PUR cable connection, and utilizes a two-color LED that displays both operating voltage and dampened state.

Uprox+ Proximity Switches incorporate coils on a PCB with staggered oscillator frequencies to avoid mutual interference. This allows Q12 sensors to be mounted directly next to each other, fully flush, and embedded in metal. TURCK Uprox+ inductive sensors are also highly resistant to electromagnetic interference and provide up to 250 percent higher sensing ranges than traditional ferrite core proximity sensors.

TURCK is a leading manufacturer of products designed for factory and process automation industries that uphold uncompromising standards for reliability and functionality. Our extensive line of products includes advanced sensors, measurement, instrumentation, connectivity, interface and networks that meet clients' application demands.

FM Approval For Quick Disconnect Sensor-Cordset Combination

TURCK has expanded its offering of FM Approved 12, 18 & 30 mm 3-Wire DC Barrel Sensor and cordset combinations. Now, quick disconnect sensors may be used in Class I, Division 2, Groups A, B, C and D environments when equipped with a TURCK lokfast guard. TURCK sensors with potted-in cable for use with conduit are also FM approved for these locations.

TURCK's lokfast guards render quick disconnections not "normally arching" by eliminating access to the coupling nut and requiring a tool for removal. The ability to use quick disconnect technology enables customers to install sensors faster and at a lower installed cost than traditional conduit methods. All TURCK sensors that carry FM approval also carry IEC IP 68 degree of protection. TURCK's ITC Rated M12 Eurofast or 7/8 16UN Minifast Connectors and cable are also FM approved when used with the lokfast guard.

Terminal Chamber Provides Simple & Convenient Connection Option

TURCK introduces an integrated terminal chamber for its line of Uprox + Sensors that conforms to FDA requirements for washdown applications in the food and beverage industry, such as dairies, breweries and bakeries. The terminal chamber includes removable terminals for quick and easy mounting, either by means of screws or cage clamps. Furthermore, by simply rotating the cover by 180 degrees, the user has the option of a straight or 90 degree cable exit.

TURCK's uprox+ line of factor 1 sensors detect all metals at the same rated distance and meet the requirements for food safe materials. The sensors are available in 12, 18 and 30 mm stainless steel barrels with a liquid crystal polymer (LCP) front cap that is impermeable to cleaning agents, disinfectants, high pressure and steam cleaning.

TURCK 6.2 mm Wide Interface Modules

TURCK GmbH introduces the new IMS interface module measuring merely 6.2 mm wide and may be configured with a laterally mounted DIP switch for added convenience. This extremely compact module provides complete galvanic isolation, and up to 2.5 kV for the input, output and power supply. Galvanically isolated IMS modules are available with signal conditioning that acts as a dead-zero to live-zero signal, or one and two channel modules are available without signal conditioning. Modules are also available for temperature detection using Pt-100 technology or other thermo-elements. Those that use Pt-100 technology achieve 0.3 percent of the full scale, and are available with 2, 3 or 4 wire connections. An Analog Signal Transmitter that achieves 0.1 percent of the full scale completes the IMS line.

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Banner R58A Registration Mark Sensors

• Sensing adjustment is done by a potentiometer.
• User selects a particular R58A model by choosing from:
  • Green or red emitter
  • Parallel or perpendicular sensing image
  • Zero or 20 ms OFF delay
• Each model has bipolar NPN/PNP outputs and 10 to 30 Vdc supply voltage.
• Easy selection of Light/Dark Operate (LO/DO) by selection switch.
• 20 millisecond OFF-delay by model.
• Fast 10 kHZ switching frequency; 15 µs repeatability.
• Rugged zinc alloy die-cast housing with high quality acrylic lens suitable for food processing applications: Rated IP67.

The R58A product was developed to provide a lower priced, high-performance registration mark sensor for markets demanding a single emitter color and simplified set-up and sensor adjustment. The R58A provides Banner's customers another registration sensor at a lower price point with simpler set-up.

The green emitter color is the most commonly applied; it works well for most color applications. The red emitter color can be used where the application uses green and white color combinations.

Banner SC22-3E Safety Controller

Totally Configurable Safety Module Monitors numerous safety devices such as E-stop buttons, interlocking switches, safety light screens, two-hand controls and rope pull switches.

• 22 input terminals can monitor both contact-based or PNP solid-state outputs from Banner devices or any other manufacturers
• Each input can be a non-safety input, or configured for Control Reliability or Category 2, 3 or 4 safety circuit performance per ISO 13849-1
• 3 pairs of solid-state safety outputs rated at 0.75A each (24V dc) with selectable one - or two-channel external device monitoring and ON-delay or OFF-dalay
• 10 configurable auxiliary status outputs track inputs, outputs, lockout, I/O status and other functions
• Easy configuration with built-in front panel LCD display or PC Interface
• Live Display and a Fault Log provide real-time system and fault history identification
• Controller is designed to meet stringent standards including Safety Integrity Level (SIL) 3 per IEC 62061 and IEC 61508, and Category 4 Performance Level (PL e) per ISO 13849-1

Banner U-GAGE M25U Series Ultrasonic Sensors

Banner Engineering's M25U was developed for use in sterile environments to work with strict clean-in-place (CIP) procedures involving high temperature washdown applications. This product is made with FDA-approved materials and will carry the Ecolab certification.

• Rugged IP69K-rated stainless steel design for use in demanding environments
• Dual range/dual resolution opposed mode ultrasonic sensors; ideal for sensing clear objects or materials
• Highly immune to ambient sonic and electrical noise
• 10 to 30V dc operating voltage
• Completely smooth barrel-style sensor has no grooves to allow buildup
• Food and beverage filling operations that involve high temperature and frequent washdowns.
• Food packaging applications in or near the food zone or the splash zone.

Banner WORLD-BEAM QS30 Series Sensors

Banner Engineering Corp. introduces the WORLD-BEAM QS30 Clear Object Switch, providing reliable clear object detection to solve challenging applications. The Clear Object Sensor utilizes an advanced optical design to allow the sensor to see translucent materials, ensuring dependable detection of clear targets including PET bottles and glass containers. Additionally, the optical design prevents the sensor from being tricked by specular reflections, allowing the sensor to detect optically engineered surfaces such as mirrors, LCD glass with polarizing films, and semiconductor wafers.

The Clear Object Sensor is easily configurable using either the push button on the sensor or via a remote input line. The user can select from one of three switching thresholds-light, medium or dark, depending on the target's transparency level-to optimize detection and maximize sensing stability. The sensor also features an automatic compensation algorithm, which adapts the switching threshold to the sensor's environment in real time. Small changes due to dust or contamination on the sensor and reflector or small changes caused by ambient temperature shifts are filtered out by the microcontroller. These features ensure long and trouble-free sensor operation.

Banner EZ-LIGHT TL50 Series Tower Lights

Banner Engineering Corp. introduces EZ-LIGHT TL50 Tower Lights for highly visible operator guidance and indication of equipment status. Displaying up to five colors in one tower and allowing multiple colors to be lit simultaneously, these preassembled and preconfigured multi-segment indicators replace conventional stack lights, which often require time-consuming assembly and complex wiring. In addition, models featuring audible alert with adjustable intensity are available for applications requiring sound indication.

Tower Lights require less than 2W of power consumption, compared to 15W for competitive units, making them an energy-efficient solution. Their aesthetic shape, along with a water- and oil-tight industrial housing, makes it possible to mount directly to machines, while standoff pipe and adapters are available for elevated mounting. Green, yellow, red, blue or white LED colors are offered to meet a variety of application needs.

Banner Engineering Introduces the SureCross Temperature and Humidity Sensor, robust instrumentation optimized for use with the company's SureCross Wireless Network. The SureCross Temperature and Humidity Sensor is factory-calibrated to determine relative humidity to ±2% or ±3.5% (depending on model) and delivers temperature accuracy to ±0.3° C for simple critical data monitoring. Manufactured with a rugged metal housing and IP67 electronics, it provides maintenance-free operation in a wide variety of environmental monitoring applications. Banner designed a proprietary serial sensor interface that enables the Temperature and Humidity Sensor and the wireless Node to operate on a FlexPower battery supply for up to 20 years.

Fixed and remote-mount Node and sensor models enable a wide range of installation scenarios, including in-duct and freestanding applications. For remotely mounted sensors, cables in lengths up to 3 meters are available. A hydrophobic membrane filter for general applications and a sintered stainless steel filter for hostile drying areas are available to meet the requirements of the most demanding environments.

The sensor can be paired with a Node that includes an integral battery supply or an external power source including battery, solar or 10-30V dc. With an external power supply, two Temperature and Humidity sensors can be used with a single wireless Node. Each Node is equipped with an LCD and data is displayed in degrees C or F and relative humidity is in a percentage from 0-100%. The Node can be installed as a stand-alone device, or it can work in conjunction with a Gateway, the wireless network controller. The SureCross Wireless Network provides a robust, reliable wireless solution with bidirectional fully acknowledged data transmission. This network employs Frequency Hopping Spread Spectrum (FHSS) and Time Division Multiple Access to ensure the most reliable data delivery possible. The Gateway supports multiple communication outputs and seamlessly integrates with existing wired control systems.

If radio frequency links are lost, all relevant outputs can be set to user-defined conditions until the links are reestablished. This deterministic wireless capability makes the products simple to install and more cost-effective than conduit, delivering a reliable, long-lasting solution. "Monitoring the optimal temperature and humidity in controlled storage areas is crucial to ensuring optimum product quality-and if this environment is not sufficiently maintained, the stored products can quickly become compromised," said Chris Dales, Senior Application Engineer, Banner Wireless Division. "The Temperature and Humidity Sensor delivers highly accurate results that are simply transmitted using the communications-integrity-ensured SureCross Wireless Network, and users can select the power method that works best for their individual applications." Dales adds, "With this arrangement, if temperature or humidity exceed acceptable limits, a remotely located Gateway can issue an alarm to management personnel, minimizing the risk of product damage or loss."

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